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The Magic Cafe Forum Index » » The workshop » » Just ordered a 3D printer (extrudes ABS plastic) Printer Friendly Version
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: May 20, 2011 2:28pm    Reply with quote   View Profile of EsnRedshirt  

Got the Thing-O-Matic from http://www.makerbot.com

It actually "prints" by extruding melted ABS plastic (the same material they make Lego bricks from) and builds up an object one layer at a time. It's got a high enough resolution to print pretty small parts, like gears, and while the build area is only a 4" cube, you can design larger objects to be modular and piece together.

I'm excited- this really opens up a ton of possibilities; anything you can imagine, you can make.

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
lin

Special user
California
523 Posts
Posted: May 20, 2011 4:02pm    Reply with quote   View Profile of lin  

Cool! I'm going to the Bay Area Maker Faire tomorrow and am looking forward to seeing one in action--can't wait to see what you come up with!
ClintonMagus

Inner circle
Southwestern Southeast
3784 Posts
Posted: May 20, 2011 4:23pm    Reply with quote   View Profile of ClintonMagus  

The first one I ever saw was at the SnowMasters facility in Alabama. Pretty neat machine.

Things are more like they are today than they've ever been before...
Michael J. Douglas

Grammar Host
WV, USA
1650 Posts
Posted: May 20, 2011 6:54pm    Reply with quote   View Profile of Michael J. Douglas  

Neato! What do you have in mind to make?

Michael J.
“Believe then, if you please, that I can do strange things.” --from Shakespeare’s ‘As You Like It’
BCS

Special user

793 Posts
Posted: May 20, 2011 7:00pm    Reply with quote   View Profile of BCS  

Those are way cool... a lot of the loudspeaker companies I use to REP had very large ones to make proto types with. This was 20 years ago and the cost was around a million bucks.

Have fun with it!!!
Bruce
Bill Hegbli

Eternal Order
Bill and Bill in Fort Wayne Indiana
12916 Posts
Posted: May 20, 2011 7:43pm    Reply with quote   View Profile of Bill Hegbli  

I think that is the greatest magic trick on could ever do in a show. Now that is real magic!

You could make billiard balls with gimmicks, large coins, thimbles.
Michael Baker

Inner circle
Near a river in the Midwest
8466 Posts
Posted: May 20, 2011 7:56pm    Reply with quote   View Profile of Michael Baker  

Yes, I want to see what you come up with, too. Looks like a fun toy, er.. tool!

~michael baker
The Magic Company
jazzy snazzy

Inner circle
run off by a mob of Villagers wielding
2052 Posts
Posted: May 20, 2011 8:01pm    Reply with quote   View Profile of jazzy snazzy  

You could make action figures of ALL OF US!

"The secret of life is to look good from a distance."
-Charles Schulz
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: May 20, 2011 8:52pm    Reply with quote   View Profile of EsnRedshirt  

Well, I've still got to wait four weeks for delivery- which gives me time to clear up some space, and learn the software. I may learn blender, but I've still got 3DS MAX laying around somewhere to fall back on. I knew you guys would have some great ideas, too, which is why I mentioned it here. Heck, I may even do prototyping for interested people (though the Thing-O-Matic is designed to be capable of small production runs, too.)

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
Michael Baker

Inner circle
Near a river in the Midwest
8466 Posts
Posted: May 20, 2011 9:44pm    Reply with quote   View Profile of Michael Baker  

Quote:

On 2011-05-20 20:01, jazzy snazzy wrote:
You could make action figures of ALL OF US!



Ding, ding, ding... we have a winner!!!

~michael baker
The Magic Company
George Ledo

Magic Café Columnist
SF Bay Area
2200 Posts
Posted: May 22, 2011 12:11pm    George Ledo is on-line  Reply with quote   View Profile of George Ledo  

The Web site was a little vague... does it come with its own modeling software, or you you use a 3D program first and then use the included software to convert the format?

That's Burt, aka The Great Burtini, doing his famous Cups and Mice routine

Latest column: That's cool, but why are you doing it?
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: May 22, 2011 3:17pm    Reply with quote   View Profile of EsnRedshirt  

Need your own modeling software, but nearly any program will work- Google Sketchup, Blender, 3DS Max, Rhino, etc. There's open source/free modeling programs out there. You can also use an iPhone or web cam and some open source software to make 3D scans of objects.

Plus there's free objects out there already formatted for printing, but most people would want to customize their prints.

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
George Ledo

Magic Café Columnist
SF Bay Area
2200 Posts
Posted: May 22, 2011 7:25pm    George Ledo is on-line  Reply with quote   View Profile of George Ledo  

Cool. Thanks.

Can't wait to see what you come up with...

That's Burt, aka The Great Burtini, doing his famous Cups and Mice routine

Latest column: That's cool, but why are you doing it?
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: Jul 7, 2011 1:35pm    Reply with quote   View Profile of EsnRedshirt  

Resurrecting this one, since I finally got the thing. Took me about two weeks to put it together, and I finished just before I left for the 4th of July weekend, so I've only had a short amount of time to play with it. Still calibrating the various settings, but it's capable of quite a lot of stuff. Here's a link to my FB album with some pictures of some of my first few prints:
https://www.facebook.com/media/set/?set=a.1940514990647.2102391.1175607820&l=4595a0709a

Although I didn't actually design those objects myself, once I get some more spare time I've got a short list of stuff to do so I really learn the system. Included on that list is some new PVC connectors that aren't available in stores- 45 degree corners, for example- which could really take some of those PVC Illusions to the next level!

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
Steve_Mollett

Inner circle
Eh, so I've made
2602 Posts
Posted: Jul 7, 2011 9:33pm    Reply with quote   View Profile of Steve_Mollett  

Quote:

On 2011-05-22 15:17, EsnRedshirt wrote:
Need your own modeling software, but nearly any program will work- Google Sketchup, Blender, 3DS Max, Rhino, etc. There's open source/free modeling programs out there. You can also use an iPhone or web cam and some open source software to make 3D scans of objects.

Plus there's free objects out there already formatted for printing, but most people would want to customize their prints.



Poser? DAZ Studio?

Author of: GARROTE ESCAPES
The absurd is the essential concept and the first truth.
- Albert Camus
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: Jul 7, 2011 9:59pm    Reply with quote   View Profile of EsnRedshirt  

Quote:

On 2011-07-07 21:33, Steve_Mollett wrote:
Quote:

On 2011-05-22 15:17, EsnRedshirt wrote:
Need your own modeling software, but nearly any program will work- Google Sketchup, Blender, 3DS Max, Rhino, etc. There's open source/free modeling programs out there. You can also use an iPhone or web cam and some open source software to make 3D scans of objects.

Plus there's free objects out there already formatted for printing, but most people would want to customize their prints.


Actually, I've exported two different figures from Poser into Blender, then exported them as .stl files to test how well the printer would handle them. Those figures are rather poly-heavy and need some work (especially the Victoria 4-based figures from Daz Studio) to make them printable, but they do print fairly well once you weld redundant vertices and reduce the poly count a bit.
Poser? DAZ Studio?



Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
thegreatnippulini

Inner circle
of Hell because I've made
2533 Posts
Posted: Jul 8, 2011 8:12am    Reply with quote   View Profile of thegreatnippulini  

So when do I order my Great Nippulini action figure (needs to come with anvil and little chains).

The Great Nippulini: body piercer, Guinness World Record holder, blacksmith and man with The World's Strongest Nipples! Does the WORLD care? We shall see...
http://www.greatnippulini.com
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: Jul 8, 2011 11:03am    Reply with quote   View Profile of EsnRedshirt  

Heh, give me a chance to work on some articulation... otherwise you'll just be getting a figurine.

On another note, one of the things the printer can do pretty well is manufacture gears and mechanisms of all sorts, which are durable and lightweight. (One guy's even designed and printed a mini-lathe with it.) At first I thought it wouldn't be much help with illusions- now I'm realizing I'm able to make the special mechanical components some of them require fairly cheaply and easily. Hmm, I could do automatons...

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
Steve_Mollett

Inner circle
Eh, so I've made
2602 Posts
Posted: Jul 8, 2011 10:30pm    Reply with quote   View Profile of Steve_Mollett  

How smooth can the 'prints' come out? The prints in the photos have surfaces that look like "step pyramids."

Author of: GARROTE ESCAPES
The absurd is the essential concept and the first truth.
- Albert Camus
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: Jul 9, 2011 1:55am    Reply with quote   View Profile of EsnRedshirt  

Depends on how much postwork you're willing to do. The extruder nozzle is 0.4mm, and the machine can theoretically go down to 0.2mm layer height. After that, it's up to you how smooth you want to sand it... or in extreme cases, you can spray the print with acetone, slightly melting it and making it very smooth.

If you print raftless, the bottom part, which touches the build platform, can be very smooth indeed.

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
MCM

Elite user
Minnesota
424 Posts
Posted: Feb 20, 2012 10:39am    Reply with quote   View Profile of MCM  

How fast could you print out a "rough" item that had a discernible but simple shape (ball, square, cone, etc)? The size would be 3 or so inches tall. And, can you touch it once it is done? And, what is the cost of the biodegradable or "lego" plastic for such an item?
jay leslie

V.I.P.
southern california
6333 Posts
Posted: Feb 20, 2012 2:26pm    Reply with quote   View Profile of jay leslie  

Quote:

On 2011-07-09 01:55, EsnRedshirt wrote:
Depends on how much postwork you're willing to do. The extruder nozzle is 0.4mm, and the machine can theoretically go down to 0.2mm layer height. After that, it's up to you how smooth you want to sand it.



I'm surprised that everyone has some grasp of 3D. It's becoming easier to understand. EsnRedshirt is correct.

The resolution can be configured to STL (Steriolithography) a standard for 3D but not the only one, meaning that it will do layers in .002. This is the same res. as older CAT scans (replaced by CT)
If there are steps in the final product it's because of the nozzle and pressure on that particular machine. When we machine objects using a spindle there are no steps, depending on the tool-path strategy. That's a vital component of machining, the strategy for which your tool moves including feed, speed and step-over. I don't believe the printer has those abilities but I could be wrong.

I would like to see a few projects too.

http://www.TheHouseOfEnchantment.com our 75th year
The one and only www.miraclemagiccompany.com/
And you know what they say - if it works... it's a Miracle!
EsnRedshirt

Special user
Newark, CA
900 Posts
Posted: Feb 23, 2012 5:08pm    Reply with quote   View Profile of EsnRedshirt  

My printer's outdated now- they've produced a new model called the Replicator, that's got two extruders, and a 4"x4"x8" print area.

MCM, speed is entirely dependant on size and infill. A calibration cube that's 1"x1"x0.5" will take 10 to 15 minutes depending on settings. You can touch it as soon as it's done- but you wouldn't want to. The extruder head the plastic comes out of runs around 200 Celsius, and the build plate it prints on heats up to 100 Celsius. That's 392 degrees and the boiling point of water, respectively. Takes a few minutes for an object to cool enough to pull off.

Jay- there are some people working on high speed controller software for the makerbots that can get a layer height that's down to 0.10mm. But yes, the step is a limitation of the machine. However, I should note the steps are only on the vertical plane; it can do very precise circles horizontally. The standard software does include variables to adjust feed rate, layer height, and platform speed. Of course, your mileage may vary- it takes a lot of patience and time to tweak the settings to perfection.

Anyone wanting to see a bunch of different projects can check out www.thingiverse.com; There's literally hundreds of projects there to view (and even download and print- if you have the tools to do it.) Check out the remote control turtle shell racer (a la Mario Kart), it's pretty awesome: http://www.thingiverse.com/thing:10526

Self-proclaimed Jack-of-all-trades and google expert*.

* = Take any advice from this person with a grain of salt.
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